|   It is strange that  there aren’t more of these boats around. The designer Pete Culler built two and  I found another by searching the internet, but it appears that relatively few  were built. There are many other versions of the Swampscott dory to be found,  but none as fine as this one I think. I saw a photograph  of the original boat in the book Pete  Culler on Wooden Boats and wondered if it could be built in plywood, and if  so how she’d sail. That idle thought, on a subject about which I  knew nothing, other than owning and occasionally sailing a small dinghy,  somehow grew into a resolve to find out. After several years of  head-scratching, calculating, cutting, gluing and all the other clumsy activities  that constitute amateur boat building, I now have the answer. Initially, it would  have been easy to lose heart, but when I discovered that the plans are  available from Mystic   Seaport Museum  my fate was sealed. I ordered the plan and the table of offsets and then, after  noticing a similarity between this boat and a lapstrake canoe, I ordered a book  by David L Nichols (available on the Duckworks site) called Lapstrake Canoes. I bought several other  books, but the technique I finally selected was a slight modification of David’s  simple set of instructions. Of course everything had to be much bigger to fit  the dory, but the steps remained the same. Before each stage I studied and  understood the chapter in David’s book, then I adapted it to the dory and  finally I did the work with the book at my side. I cut the frames,  which remain in the boat after construction, from 18 mm plywood. The laminated  stem consists of three layers of 18 mm plywood. The bottom is 18 mm  plywood and the planks are 6 mm plywood. The standard choice for planks is 9 mm,  but I decided on the lighter planks, which I later reinforced with a second  laminated layer where necessary. For bulkhead framing I used pine. The plans from  Mystic Seaport give enough information to know the shape of each frame, the  stem, the transom, and each plank, and I simply adapted David’s method to use the  information. There were two  things I did differently from the book. The first is that I did not fibreglass  the bottom and garboards. If I had I would have planed down to bare plywood for  the next plank land, because I don’t trust gluing a plank to cured epoxy. The  second thing I did differently was to build a pattern for each plank using light  battens and screws, a technique described in Iain Oughtred’s book Clinker Plywood Boatbuilding Manual.  David uses a simpler method that didn’t work so well for this boat. It is  critical for a good result that the plank lines are perfect. Unfortunately, I  don’t have a photograph showing the use of a pattern. This is my daughter  helping me to fit the final plank. 
              
                |  |  The interior of  the boat is where I deviated significantly from the original design. It is a  nervous moment when you strike out on your own, but over the preceding months I  had formulated a strategy to produce a strong boat of absolute simplicity and  also accomplish some things not possible with the original design. Simplicity was required  to hide my lack of skills. I moved the centreboard back to sit exactly between the  frames. This photograph also shows how I strengthened the 6 mm plywood, by  cutting to size and gluing an additional layer of plywood for the first 3  planks from the bottom. The extra layer of plywood can be seen butting against  the frame. I added lockers, a  motor-well and decking fore and aft. These internal  structures add strength, as does the double oak rail. I devised a simple  method by which the rails could end gracefully fore and aft, while also adding  strength. The final  structural components are the floorboards, which rest on pine blocks that are glued  and screwed to the bottom and bulkheads. The weight of passengers and crew is  borne by the bulkheads rather than by the plywood bottom. The boat was  designed for oar and sail, but I have made provision for a small outboard  motor. My experience with small boats in rough seas is that when you really  need the motor it is near to useless, because it is hanging off a transom that  spends most of the time in the air. I have not yet tried it, but I anticipate  that a centrally situated motor (in the aft seat) will work well. I intend to  build a waterproof case for it, attached by strap alongside the centreboard, so  that in an emergency I can recover the boat, strike the rig, insert the motor  and get home fast. The floatation chambers  are another safety feature. I think the boat will be easy to recover from  capsize and the chambers will ensure that I can bail without water coming in  the centreboard and motor-well.  Another change to  the original design is the seating position, which had the helmsman sitting behind  the mizzen. I have moved the mizzen back slightly (matching the centreboard,  which was also moved), and the helmsman sits in front of the mizzen and has  full use of the cockpit. Now that I am sailing the boat I can see that I made  the correct decision. A recent change I  made is to build a push-pull tiller. This works very well, because you can sit  anywhere on the seat facing forwards, or you can sit on the rail. The position  feels quite natural in practice. It is only when you sail the boat that you realise  how unsuitable a normal tiller is, because in a dory you often move to the  middle of the seat to balance the boat. A length of shot-cord from elbow to  rail counters the downward swing of the raked rudder. The mizzen sheet  is fed through a plastic hoop on a rope attached to the rudder shaft, then  through a guide and cleat on the tiller plywood attachment. It is not very  clear, but the guide and cleat are visible as black objects in the photograph,  and the plastic hoop can be seen hanging from the rudder by a rope that passes  through the rudder shaft. The main sheet is  fed through plastic hoops attached by rope to each rail, then to a cleat block located  behind the mizzen mast. There are 2 main  mast positions, the aft with more rake. After doing the calculation  I realised that the centreboard would have to be bolted close to the top, which  moves the centre of resistance forward a few inches. That turned out to be a  good thing, because I think it exposes more board area. I have spent  several months testing the boat, and it all works well. She is fast, dry,  tracks very straight and handles rough water well. There is no weather helm or  lee helm. She quickly reaches hull speed (5 - 5.5 knots according to GPS) on any  point of sail, in most conditions, if the wind is 10 knots or more. She is very  fast in light wind. When you sheet the mizzen and release the main she sits to  wind. I can confirm that  if the boat is built in 6 mm plywood, like this one, additional strengthening  of the lower planks is necessary, because the bottom is narrow, and you often  brace yourself against the planks. The small, loose  footed sprit sails (the smaller mizzen has a sprit boom) are very easy to  handle. They remain permanently on the mast and sprit, being furled on the  sprit and tied to the mast when not in use. In addition to using the single  line of reef points on the main, there are several reefing options. I will  decide beforehand whether to use the reef points or not, and set that part up  on land. Once underway I can use main and mizzen, or raked main (using the aft  main position) without mizzen or mizzen alone in the aft main position. Dealing  with the rig poses no difficulty, even in a rough sea. This is a very stable  boat. There is a single  rowing station, and rowing is effortless. I am sure the boat would perform well  in certain kinds of adventure race. I gave a lot of  thought to the trailer. I previously have had problems retrieving a boat in  waves where a wave lifts the boat off the centre roller and drops it elsewhere,  resulting in the plywood being gouged. This happened so frequently that I seemed  always to be making repairs. I was determined not to let that happen to this  boat. The solution was to use wide rollers and bow guides. The rollers in front  of and behind the wheels are aligned with frames of the boat, to minimise  stress on the boat. I have recently  moved the light-box to permanently attach to the top of the bow guides. There  is sufficient space under the light-box in all circumstances. Retrieving the  boat in waves is simple. I lift the bow onto the roller, attach the hook then  hold the cable tight as I move to the winch, then winch her in. Rigging, unrigging  and trailering are very quick and easy with this boat. Everything fits neatly  in the boat and the rudder remains attached. If anyone is  tempted to build this boat, perhaps for the challenge of doing something a bit  different, I can assure them they won’t be disappointed with the final product.  She’s a real thoroughbred.   |